Installing actuators can be a critical step in the process of building automated systems or robotic devices. However, even experienced engineers can sometimes make mistakes that can lead to unstable operation or equipment failure. In this article, we’ll look at five of the most common drive installation mistakes and share tips on how to avoid them.
Choosing the wrong drive for the application
One of the biggest mistakes is choosing the wrong type or size of drive for a particular application. This can lead to drive overload, insufficient performance, or even equipment failure. Before selecting a drive, it is important to carefully evaluate the requirements of your application and select the appropriate drive type and capacity.
Improper mechanical installation
Another common mistake is improper installation of the mechanical part of the drive, such as mounting the drive off-center in the axis of rotation or improper mounting. This can result in distorted motion, increased wear and tear, and reduced system accuracy. Before installing the actuator, carefully read the manufacturer’s instructions and make all mechanical adjustments correctly.
Improper actuator parameter settings
Often engineers do not pay sufficient attention to setting drive parameters such as winding current, maximum speed, and acceleration. Improper setting of these parameters can cause the drive to overheat, lose steps, or even fail. Before operating the drive, it is recommended that you carefully read the user manual and set all parameters correctly.
Insufficient cooling provision
Overheating is one of the main causes of drive failure. Insufficient cooling can lead to overheating of the drive’s electronic components and failure of the drive. To prevent overheating, it is recommended that additional heatsinks or cooling fans be installed and good ventilation around the drive.
Failure to observe electrical safety
Finally, failure to follow electrical safety guidelines when installing and operating the drives can result in serious injury or fire. It is important to follow all safety recommendations such as using insulating materials, avoiding short circuits, and properly grounding equipment.
Avoiding these common mistakes when installing drives will help ensure stable operation of your system and extend the life of your equipment.
